Box & Papers:
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Hydraulic rolling
Hydraulic rolling
Pneumatic brake
ChuckSpecifications:
Max. width: 2500 mm
Min. width: 1100 mm
Max. roll diameter: 1500 mm
Maximum pneumatic pressure: 0,6-0,9 MPa
Power supply: 380 V, 50 Hz
The length of the track for transporting the roll: 6000 mmDescription:
- Sleeves of different diameters can be used
- Max. roll diameter: 1500 mm, length: 1100-2200 mm, weight: 3000 kg
- Paper roll clamp, hydraulic vertical and transverse movement and rotation of the roll
- Two rollers for drawing paper, one in operation, the second one as a spare
- "Spring coupling" is used
- Paper tension is controlled by a pneumatic disc brake that provides easy adjustment
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Preheater (Preheating Unit)
Preheater (Preheating Unit)
Specifications:
Max. width: 2500 mm
Max. pressure: 1-1,3 MPa
Steam temperature: 160-210 ℃
Power supply: 380 V, 50 Hz
Diameter of the heating drum: 1000 mm
The range of the canvas girth angle: 360 degrees
Diameter of the girth shaft: 115 mmDescription:
- The heating drum and the girth shaft undergo precise grinding and have a chrome surface, which increases their smoothness and service life
- The heating drum complies with the norms and the highest quality standards of KN
- When manufacturing the heating drum and the girth shaft, spraying was used
- Motorized adjustment of the girth shaft regulates the angle of the girth, which allows you to work optimally at different speeds, the heating area is adjusted with the help of an electric drive, which allows you to achieve more accurate heating results
- 2 sets of girth shafts - one fixed, the second - floating
- It has a two-way throttle valve that saves steam and increases heating efficiency
- A special sealing method is used, the equipment has passed the national tests of China and has the appropriate certification
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Preheater with two cylinders (duplex type)
Preheater with two cylinders (duplex type)
Specifications:
Max. width: 2500 mm
Max. pressure: 1-1,3 MPa
Steam temperature: 160-210 ℃
Power supply: 380 V, 50 Hz
Diameter of the heating drum: 1000 mm
The range of the canvas girth angle: 360 degrees
Diameter of the girth shaft: 115 mmDescription:
- The heating drum and the girth shaft undergo precise grinding and have a chrome surface, which increases their smoothness and service life
- The heating drum complies with the norms and the highest quality standards of KN
- When manufacturing the heating drum and the girth shaft, spraying was used
- Motorized adjustment of the girth shaft regulates the angle of the girth, which allows you to work optimally at different speeds, the heating area is adjusted with the help of an electric drive, which allows you to achieve more accurate heating results
- 2 sets of girth shafts - one fixed, the second - floating
- It has a two-way throttle valve that saves steam and increases heating efficiency
- A special sealing method is used, the equipment has passed the national tests of China and has the appropriate certification
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High-speed corrugated press of combless type, SF405E
High-speed corrugated press of combless type, SF405E
- Quick change of profiles
- Touch control system
Specifications:
Max. speed: 250 m/min
Working speed: 180-220 m/min
Working width: 2500 mm
Max. pressure: 1-1,3 MPa
Steam temperature: 160-210 ℃
Power supply: 380 V, 50 Hz
Corrugated diameter: 405 mm
Diameter of the clamping shaft: 480 mm
Diameter of the preheating shaft: 420 mm
Diameter of the gluing roller: 269 mm
Diameter of the dosing roller: 118 mm
Description:
- Design speed: 250 m/min
- Corrugated roller: Ø405 mm, pressing shaft: Ø480 mm, preheating shaft: Ø420 mm
- Combless corrugating press of the vacuum type, the upper and lower corrugators are made of alloyed steel 48 CrMo, with hard alloy processing and hardness higher than HRC58-60. The surface is polished and chrome-plated. • The design using negative pressure allows you to press the fluting to the corrugator more evenly and closer, thus ensuring ideal molding. This also makes it possible to apply glue to the top of the corrugation more evenly, which has a positive effect on the quality of gluing.
- Replacing corrugators is simple and fast. Everything takes 15 minutes. When replacing corrugated rollers, the entire set of additional shafts with a cassette is delivered to the machine by a carriage and combined with a hydraulic engine, which is attached to the base of the machine with the help of a hydraulic system.
- The corrugations are made of alloyed steel 48 CrMo, with carbide processing. After grinding, a coating of hard chrome and tungsten carbide is applied to the surface of the shaft.
- Corrugated, pressing roller and adhesive roller have increased stability due to air and pneumatic control systems.
- Motorized glue application system along the width of the paper. The idling mode for the drive of the glue-bearing shaft allows to avoid drying of the glue. Optionally, it is possible to adjust the gap between the glue-bearing shaft and the dosing roller using electronics or manually, as well as a digital reading system of the gap between the glue-bearing shaft and the dosing roller.
- The retractable design of the gluing module allows for quick and easy cleaning and maintenance.
- Simple control system. Color touch screen.
- Built-in pre-conditioning module with a proportional spray system for regulating average humidity and temperature.
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Two-layer brake
Two-layer brake
Vacuum tension control system
Electric paper movement control system -
Adhesive unit (PLC and sensor system)
Adhesive unit (PLC and sensor system)
Motorized system of adjustment of the glue unit and control of reconstruction
Specifications:
Max. speed: 250 m/min
Economic speed: 180-200 m/min
Working width: 2200 mm
Max. pressure: 1-1,3 MPa
Steam temperature: 160-210 ℃
Power supply: 380 V, 50 Hz
Diameter of the gluing roller: 320 mm
Diameter of the preheating shaft: 380 mm
Diameter of the metering shaft: 140 mm
Description:- High-precision engraving of the glue-bearing shaft ensures uniform application of glue and reduces its consumption.
- Pressure shaft with high productivity, pneumatic control, easy and fast to operate.
- The automatic glue supply system is used to prevent glue deposition
- Independent drive.
- The preheating device accelerates the hardening of the glue and creates a stronger adhesive connection.
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Longitudinal cutting section
Longitudinal cutting section
Specifications:
Width: 2500 mm
Drive: Schneide (France)
Max. speed: 220 m/min
Work speed: 80-150 m/min
Number of knives for cutting: 6 pcs
Number of folds: 10
Max. cutting width: 2250 mm
Min. cutting width: 160 mm
Min. crease width: 0 mm
Time to change the order: 3-8 secondsDescription:
- Instant adjustment: individual drive of each blade and wheel during adjustment.
- Automatic modification of the order with the help of PRS.
- Computer setup.
- 999 saved orders.
- Mechanized correction of web deviation or automatic control of the web with a photocell.
- Automatic grinding device.
- Automatic lubrication system.
- Automatic synchronization with the line using a PLC computer control system.
- Frequency main drive, as well as adjustment drives.
- Thin knives, W6 or hard alloy G8, with heat treatment and a hardness of more than 62HRC.
- Rolling wheels with hard chrome coating.
- Electric parts from TE (USA), OMRON (Germany), SIEMENS (Germany) or FATEK (Taiwan).
- Profile of the type "protrusion-indentation" (father-mother).
- Shredder with side suction.
The automatic control system is deflected, the entire module can be moved left and right, reducing the amount of waste.
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Automatic cross-cutting section
Automatic cross-cutting section
Servo system made in Germany
Control panel
Specifications:Width: 2500 mm
Cutting length: 500-9999 mm
Number of saved orders: 999 pcs
Cutting accuracy: ±1 mm
Diameter of the shaft with the knife: 210 mm
Max. speed: 250 m/min
Economic speed: 250 m/min
Description:
- It uses an independent oil pump and filter, coordinating two groups of copper tubes for distribution in different positions of gears for oil, lubrication and cooling.
- The screw structure and saw blade type reduces resistance when cutting, ensures low noise level.
- Balancing: the clutch for the knife made of high-quality alloy steel guarantees stable operation.
- The sun-shaped wheels press the cardboard at the beginning and at the end of the conveyor. Even pressure prevents the cardboard from jamming or tearing during transportation.
- Thanks to its special design, this UPS consumes a third of the energy consumed by a conventional UPS.
- Precise adjustment of the gap ensures the exact hitting of the knife blade in the groove and balanced work.
- The computer system controls orders. Operator-computer interaction takes place through the NC system. Automatic adjustment of the cutting speed depending on the specification and correspondence of the cardboard. Production messages are displayed on the screen. You can consult, change, add and cancel an order while the machine is running.
- The German electrical cabinet control system ensures fast and stable operation.
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Sheet stacker
Sheet stacker
Automatic counter (the number of sheets is counted by the computer)
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Glue preparation section (glue kitchen)
Glue preparation section (glue kitchen)
The set of equipment includes:
- Mixer, horizontal: 1 set, 950 l;
- Storage capacity: 1 set, 350 l;
- Capacity for making glue: 1 set, 1000 l;
- Storage capacity for glue for corrugated press: 2 sets. (production of 5-layer gk);
- Capacity for supplying glue to the corrugated press: 2 sets. (production of 5-layer gk);
- Storage capacity of glue for the gluing section: 1 set;
- Glue supply capacity for the gluing section: 1 set.
Description:
- Provision of starch glue for the corrugated press and the glue unit. Automatic recirculation.
- A horizontal mixer can separate the base glue and carrier glue, and then mix them in a sufficiently large volume.
- The glue pump transports glue from the glue storage tank, supplies enough glue for each corrugator and glue assembly.
- The storage container and the supply container are equipped with a mixing device that prevents glue deposition.
- The glue preparation system includes a storage tank, a main tank, a storage tank, a feed pump and a return pump.
- Automatic return of the supply of glue, return of excess glue to the glue tank, automatic control of the level of glue, return pumped into the storage container with the help of a dosing pump, automatically goes in a circle, preventing gelation and hardening of the glue in the glue bath.
- After the production is completed, excess glue is returned to the glue container for further use.
- The manufacturer is provided with a method of glue production.
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Electrical system
Electrical system
Specification:
Operating power: 380 V, 50 Hz
Control power: 220 V, 50 Hz
In accordance with the features of local electrical standards of the buyer, the equipment can be equipped with systems corresponding to them.Description:
- The main part of the control includes a corrugated press, a drying and cooling table, a unit for longitudinal cutting and grooving, a unit for cross-cutting NC; control of production line coordination.
- Pneumatic and electronic control provide full control of the entire line.
- Each section has two independent control and coordination systems that meet different requirements in the mode of separate or combined work. This ensures ease of management of the production process.
- The production line is equipped with an alarm system that ensures the coordinated work of operators.
- Each node can work at the speed of any other node.
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Pneumatics
Pneumatics
Specifications:
Working pressure: 0,8-1 MPa
Temperature: -5-50 ℃
Compressed air consumption: 0,9 / m
Gas storage volume: 1,0 m3
Composition:
1 Air compressor 1 m3 (no warranty)
1 Air cylinder 1 m3
1 Air filter (for each car with pneumatics)
Description:
- Centralized air supply from the compressor station.
- Compressed air, filtered at the entrance, clean, supply is stable.
- Individual control of each block independently of each other.
- Adjustable pressure with a pressure gauge for each section.
- Additional copper and PVC pipes
- It is re-filtered and lubricated with an oil mist before each section.
- One control panel for integrated pneumatic and electric control systems, providing simple and convenient remote control.
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Steam condensate system
Steam condensate system
Specification:
Boiler: 4 t
Maximum pressure in the boiler: 13 MPa
Working pressure: 1,0-1,1 MPa
The internal temperature of the pipeline: 160-210 ℃
Input and output diameter of each pipe: 48 mm, 32 mmDescription:
- Heat supply to the entire production line ensures temperature and pressure stability.
- Steam is supplied separately to each unit, which makes it easier to regulate the supply and saves electricity.
- Adjusted pressure to control operating temperature, with gauge to view details.
- Each drain block with an emptying device cools after the end of production.
- Each pipe is a seamless steel pipe, ensuring safety in production.
- All pipes are varnished with anti-corrosion paint and aluminum powder, and undergo anti-dirt treatment.
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Gas station (optional)
Gas station (optional)
Model HSP220
Specifications:
Max. paper width: 2500 mm
Gluing speed: 5-200 m/min (depending on paper quality)
Weight: 105-400 g/m2 (depending on the quality of the paper)
Tension range: 20-115 kgf
Max. diameter of paper roll: 1500 mmDescription:
- Reduction of paper consumption
- Automatic tension control system
- High gluing speed
- PLC controller
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Automatic glue kitchen (optional)
Automatic glue kitchen (optional)
The entire system is controlled by a computer
Specifications:
Steam pressure: 8-10 kgf/m2
Water pressure: 5-6 kgf/m2
Air compressor: 4-7 kgf/m2
Max. air consumption: 105 m3/hour
Total power: 32 kW
Viscosity: variable ≤ ± 2s
Cooling temperature: variable ≤ ±1 ℃
Cooking time: 30 minutes
Max. productivity: 1650 kg/30 min
Min. productivity: 750 kg/30 min
Description:
- Provision of starch glue for the corrugated press and the glue unit. Automatic recirculation.
- A horizontal mixer can separate the base glue and carrier glue, and then mix them in a sufficiently large volume.
- The glue pump transports glue from the glue storage tank, supplies enough glue for each corrugator and glue assembly.
- The storage container and the supply container are equipped with a mixing device that prevents glue deposition.
- The glue preparation system includes a storage tank, a main tank, a storage tank, a feed pump and a return pump.
- Automatic return of the supply of glue, return of excess glue to the glue tank, automatic control of the level of glue, return pumped into the storage container with the help of a dosing pump, automatically goes in a circle, preventing gelation and hardening of the glue in the glue bath.
- After the production is completed, excess glue is returned to the glue container for further use.
- The manufacturer is provided with a method of glue production.
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Waste disposal system (optional)
Waste disposal system (optional)
Automatic waste removal system after longitudinal cutting.
In the composition:
- 1 Paper collection module;
- 1 Fan - breaker: 15 kW;
- 1 Pipeline Ø 250mm (length to order);
- 1 Cyclone;
- 1 Hydraulic waste paper press JLS-W700.
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Installation and training
Installation and training
- Installation takes place within 30 days. To install the line, the seller sends 2-5 engineers to the buyer's plant.
- Training of operators is carried out within 15 days.
- The buyer must organize a forklift, power supply, electric cable from the main electrical cabinet to the production line control cabinet.
- The steam boiler must be installed by the buyer at the time of installation.
