AEM-2200V/AEM-2200VQ automatic die-cutting press

Box & Papers:

• Description

  Description

   Description:

  • High stability of work, high level of safety of work, low level of noise.
  • The high-strength gripper, the improved gripper device allows you to work with all types of corrugations. The positioning device ensures cutting accuracy.
  • The worm gear and the specially developed connecting device of the crankshaft are connected by a bearing sleeve, reduce the movement gap, and help to avoid impacts between the worm and the worm wheel. The function of holding high pressure during cutting. The worm gear is made of wear-resistant aluminum bronze and has a long service life.
  • The device of continuous feeding and transportation helps save time and increases efficiency.
  • The equipment uses a cam mechanism, a pressure adjustment device, a pneumatic system for blocking the die, and an overload protection device. Foreign high-precision chains, foreign pneumatic couplings are used.
  • The leading edge feeding system, the secondary positioning mechanism allows the use of lower grades of paper.
  • The pneumatic die fixing mechanism makes its replacement easier and more convenient, the matrix frame is fixed more firmly, ensuring more accurate work and saving time

   

  Key features:

  • Programmable controller and human-machine interface (HMI). The digital display shows the working speed, the number of workpieces, and the overall working time.
  • Display of problems allows to eliminate them faster and easier. Automatic management and control in feeding, cutting and transportation in real time, interact with the barrier in each section. The equipment works more reliably, setting up the machine and troubleshooting is more convenient.
  • The high-precision mechanism of intermittent movement ensures high cutting accuracy and stable operation.
  • Paper positioning determination system.
  • The floating function of the punch makes it easier to install and remove.
  • The optoelectronic defect detection system allows to reduce the number of defects.
  • The electronic control and control module, with foreign electronic components, ensures accuracy and reliability of work.
  • The cyclic oil supply system provides lubrication of moving parts.
  • Die-cutting pressure can be adjusted separately at the front and back.
  • The oil supply system fixes the time and amount of supply.
  • 3 frames for waste removal, clear design, ease of installation and removal of the plate for removing sludge.
  • Automatic waste removal system.
• Feed section

  Feed section

   Description:

  • Automatic feeding system along the leading edge.
  • Device for precise adjustment of the feeding system, non-stop adjustment.
  • Double electronic detector.
  • Wear-resistant polyurethane feed wheel.
  • The adjustable rubber wheel and the brush wheel ensure that the paper is fed in the correct position.
  • The front stop detector ensures that the paper is fed in the correct position.
  • Double-sided stop ensures printing accuracy.
• The main section

  The main section

   Description:

  • The bearing part is made of QT500 high-strength cast iron, which ensures high strength and no deformation.
  • Alloy crankshaft with special treatment.
  • Wear-resistant worm, worm gear.
  • Cyclic lubrication supply system with a high-pressure oil pump, manufactured in Taiwan.
  • High-precision interval mechanism.
  • Pneumatic brake device, made in Italy.
  • Japanese SMC swivel joint.
  • A pneumatic device for fixing a punching die.
  • High-strength grip from Ti-Al alloy.
  • Accurate pressure regulation device.
  • PLC and human-machine interface, manufactured in Taiwan.
  • Additional gripper 1 set, die 1 set, die frame 1 set.
• Waste disposal section

  Waste disposal section

   Description:

  • High-strength frame for waste removal from Ti-Al alloy.
  • A lightweight waste removal needle.
  • (optional) High-performance pre-installation device.
• Transportation section

  Transportation section

   Description:

  • An automatic leveling system, 2 blowing devices ensure trouble-free storage of all types of workpieces.
  • Transportation section with a control panel, more convenient for the operator.
  • Optoelectronic sensor.
  • Automatic sheet transportation control system.
  • Manual transportation module.
  • Main circuit protection device.
  • A system for preventing the rollback of workpieces.
• List of components and parts

  List of components and parts

   Description:

  1. Body, main structure, high-strength cast iron QT500-7, China
  2. Clamping plate, alloy steel 75CR1, China
  3. Worm, Worm transmission, XINGTANG, China
  4. Crankshaft material NI-CR-MO (Hastelloy), alloy, China
  5. Grip, aluminum alloy, China
  6. Needles of capture, China
  7. Cam indexing block, HUILIN, China
  8. Main circuit, TSUBAKI, Japan
  9. Secondary circuit, KMC, Taiwan
  10. Pneumatic coupling, OMPI, Italy
  11. Swivel joint, SMC, Japan
  12. Pneumatic electromagnetic valve, AIRTAC, Taiwan
  13. Air volume regulator, AIRTAC, Taiwan
  14. Feed belt, HABASIT, Sweden
  15. Cysts, China
  16. Main drive, TECO, Taiwan
  17. Main feed drive, CPG, Taiwan
  18. Conveyor drive, CPG, Taiwan
  19. Vacuum pump, TONGYOU, China
  20. Cylinder, AIRTAC, Taiwan
  21. Oil pump, WLP, Taiwan
  22. Bearing, FALA, Germany
  23. Linear guide, HIWIN, Taiwan
  24. Connector (locker), GEM-YEAR, Taiwan
  25. Feeder, China
  26. Electromagnetic cam coupling, SHANGHAI, China
  27. Converter (converter), FRECON, CHINA
  28. Human-Machine Interface, TAISEE, Taiwan
  29. Sensor, PANASONIC, Japan
  30. PLC controller, FATEK, Taiwan
  31. Encoder, NEMICON, Japan
  32. Oil pressure switch, AIRTAC, Taiwan
  33. Contactless switch, Fotek, Taiwan
  34. Relay, SCHNEIDER, France
  35. Optoelectronic switch, PANASONIC, Japan
  36. Signal lamp, China
  37. Cable, DELIXI, China
  38. Button, SCHNEIDER, France
  39. Pressure control system, SANKAI, China
  40. AC contactor, SCHNEIDER, France
  41. Automatic switch, SCHNEIDER, France
  42. Terminal, TIANDE, China