Complex installation for sorting and cleaning paper / cardboard waste.

Manufacturer: Horstmann. Holland.

Complex installation with a feeding conveyor, a disk separator, a sorting cabin, 4 hopper conveyors and a fully automatic container loading station.

Condition: Good.

Status: The equipment is stopped, not dismantled and possibly tested in operation (without using materials)

Functional capabilities: 

• Separation of paper and cardboard;
• Sorting waste paper by color and the color of its seal;
• Sorting from impurities.

Basic technical data:

• Throughput capacity up to 20 t/h;
• Hopper volume: 80 m³;
• Nominal power consumption: 123 kW;
• Area of ​​sorting plant without container loading station: 40 x 000 x 10 mm (L x W x H);
• Installation area of ​​the container loading station: 8000 x 8000 x 6000 mm (L x W x H).

The main nodes (components) of the equipment and a brief description.

1-1 Conveyor. served Conveyor type:  tape - chain.

• The length is 4.8 m with an angle of inclination of 0 ° (located below the floor level).
• The length of the inclined part is 9.25 m with an angle of inclination of 32 °.
• The width of the conveyor belt is 1500 mm   (Usable width 1420 mm).
• The power of the drive is 5,5 kW.

1-2 Dosing device (Retractable - sliding dosing wheel to limit the height of the material in front of the disc separator).

• Dosing roller 530/419 x 1190 mm
• Tear-off plates on a roller 170 x 140 x 10 mm
• The power of the drive is 5,5 kW

 1-3 Disc separator, (The separator can be removed by 1800 mm directly to feed the material (without shielding shafts) into the sorting cabin).

• 11 shielding shafts
• The dimensions of the shaft are 580/244,5 x 1608 mm
• The power of the drive elements is 3,0 kW
• The drive power of the shafts is 7,5 kW

1-4 Unloading conveyor for removing small fraction and cardboard, after the disc separator. Conveyor belt sliding type.

• Center distance 5000 mm
• The width of the tape is 1600 mm
• The power of the drive is 2,2 kW

 1-5 Sorting conveyor. Conveyor belt sliding type.

• The length of the inclined part under the disk separator is 9,5 m, the angle of inclination is 12 °.
• The length of the horizontal part is 11 m, the slope is 0 °
• The width of the tape is 1400 mm
• The power of the drive is 5,5 kW

1-6 Inclined conveyor of material supply to the waste paper press through hopper 1 - 9. Conveyor belt sliding type.

• Wheelbase 3300 mm, slope 30
• Belt width 1400 mm Drive power 2,2 kW

1-7 Supply conveyor to the container loading station. Type sliding belt conveyor.

• Length 1 = 6000 mm, slope 20 ° 
• Length 2 = 5300 mm, slope 0 ° 
• The width of the tape is 1000 mm
• The power of the drive is 3,0 kW

1-8 Conveyor with a rotary mechanism used as an automatic container loading station (the direction of the belt is reversible). Conveyor belt sliding type.

• Wheelbase 4500 mm, inclination 0 °
• The width of the tape is 1200 mm
• The power of the drive is 3,0 kW

Note: Container loading can be done from one side, only container 1 or container 2, or from both sides, alternating container 1 and 2.

1-9 to 1-12, 4 bunker conveyors (hopper volume 20 m3). Conveyor chain belt type.

• Wheelbase 6550 mm, inclination 0 °
• The width of the tape is 1900 mm
• Usable width 1820 mm
• The effective height above the conveyor belt to the sorting cabin is 2000 mm
• The power of the drive is 3,0 kW

1-15 Sorting cabin of segmental design, insulated fully air-conditioned (heated and cooled):

• Dimensions 9140 x 6000 x 2500 mm (L x W x H).
• 4 sorting places with 6 unloading chutes
• The height above the bunker is 3000 mm. The total height is 5.500 mm